Intelligent production environment
Build an "Industry 4.0 Class Building Factory"
As the first intelligent modular building production base in Hunan Province, the company takes "green, intelligent and efficient" as the core, builds a traceable and visual modern production ecology, and ensures the stability of product quality from the root.
Workshop hardware configuration: production scenarios comparable to high-end manufacturing
Partitioned intelligent workshop layout:
The 4,200㎡ production base is divided into five functional areas to achieve "streamlined operation and no cross-interference"
Pretreatment area:
Equipped with a fully automatic shot blasting rust removal production line, the steel surface treatment grade reaches Sa2.5 (rust removal rate ≥95%), providing a high-quality base for anti-corrosion coatings;
Steel structure processing area:
deploy 6 intelligent welding robots (welding accuracy ±0.5mm) and CNC plasma cutting machines (cutting error ≤1mm), and automate more than 90% of the steel structure process, which is 3 times higher than manual efficiency;
Module Integration Zone:
12 modular assembly lines are set up, equipped with intelligent paving robots to complete the installation of floors and wall panels, and the error is controlled within 2mm, adapting to different module types such as dormitories, medical care, cultural tourism, etc.
Testing test area:
It has a professional waterproof test tank and structural load laboratory, which can simulate extreme environments such as heavy rain (rainfall of 100mm/h) and earthquake (intensity of 8 degrees).
Finished product storage area:
Adopting a closed management mode, the height of the components is no more than two layers, and a 50mm high waterproof cushion is set at the bottom, equipped with an automatic temperature and humidity monitoring system to avoid secondary quality problems such as rust and moisture.
Green production environment standards
The workshop adopts a fully enclosed negative pressure dust removal system, and the dust concentration is controlled below 0.5mg/m³ (better than the national standard of 1mg/m³); The reclaimed water reuse system has been introduced, and the reuse rate of production water has reached 90%; By covering the roof with photovoltaic panels (installed capacity of 100kW), the production electricity self-sufficiency rate is 30%, and a green factory with "zero dust, low noise, and low emissions" is built, which meets the certification requirements of the ISO14001 environmental management system.
Incorporated in Hong Kong with Limited Liability
Digital Control Center
The whole process of "Golden Scale Cloud Manufacturing" is transparent
With BIM technology as the core, open up the "design-production-logistics" data link to realize the traceability and intervention of the production process
01
Digital dismantling on the design side
BIM fully parametric modeling is used to disassemble the building into standardized module units (such as 18㎡ dormitory module, 25㎡ diagnosis and treatment module), and the component size is optimized through DfMA (Design for Manufacturing and Assembly) technology to ensure that more than 95% of the modules are universally interchangeable and reduce customized production errors.
02
Precise scheduling on the logistics side
The module is uniquely encoded through the Internet of Things chip, and real-time tracking of transportation location, temperature and humidity data can be traced, such as the logistics data of the 89 sets of modules in the Bangladesh project can be traced back to ensure that there is no damage during the transportation process.
03
Real-time monitoring on the production side
BIM model data is automatically imported into MES (Manufacturing Execution System), and the system intelligently schedules production and collects equipment operation data (such as welding current and processing progress) in real time, which is visualized on the digital large screen and triggers an alarm within 10 seconds of abnormal conditions.
Flexible production capacity
Adapt to diverse global needs
In view of the differences in climate and regulations in different countries, we will create a production model of "standardization foundation + customized upgrading"
High temperature and high humidity areas (such as Indonesia)
The module adds a ventilation interlayer, the steel structure adopts "hot-dip galvanizing + fluorocarbon spraying" double anti-corrosion, and the salt spray test is added during the production process (simulating a 5000-hour marine environment);
Alpine regions (such as Kyrgyzstan)
Phase change heat storage materials are used for integrated production, and the module is tested at low temperature at -30°C before leaving the factory;
Special scenarios such as medical care and education
Open up a clean production area (cleanliness level 10,000) for high-precision processes such as medical gas pipelines and antibacterial interiors to avoid cross-contamination.
Contact us
7th floor, Building 1, No. 568 Queyuan Road, Tianxin District, Changsha City, Hunan Province